Project Portfolio
A showcase of our major applications using advanced SPI Coatings technologies.
Dubai Address Hotel – Emaar
Refresh Global applied Super Therm® to the roof of the Dubai Address Hotel to reduce heat load, improve thermal efficiency, and enhance long-term building performance under extreme Gulf temperatures.
Environmental Exposure Conditions
- Extreme rooftop temperatures exceeding 80°C during peak summer.
- High UV radiation requiring long-term color and film stability.
- Thermal cycling causing expansion and contraction of roof substrates.
Materials Used: Super Therm®
Coating System Architecture
- Super Therm®: A ceramic-based insulation coating containing four specialized ceramic compounds engineered to block 95% of infrared heat, 99% of UV radiation, and 92% of visual light heat.
- Provides a long-term thermal barrier reducing HVAC load and energy consumption.
Application Methodology
- Surface cleaning and preparation to ensure optimal adhesion.
- Uniform spray application to achieve consistent thermal barrier thickness.
- Final inspection for film continuity and reflectivity performance.
Scope: Full Super Therm® application on the hotel roof.
Performance Outcomes
- Significant reduction in rooftop heat absorption.
- Lower HVAC energy demand during peak summer months.
- Extended roof membrane lifespan due to reduced thermal stress.
Mohamed Bin Zayed University of Artificial Intelligence
Refresh Global provided corrosion protection and waterproofing solutions for MBZUAI’s basement structures, ensuring long-term durability and resistance to moisture ingress in critical below-grade environments.
Environmental Exposure Conditions
- High groundwater pressure around basement walls.
- Moisture migration through concrete substrates.
- Chemical exposure from soil salts and groundwater contaminants.
Materials Used: Rust Grip®, SP Liquid Membrane
Coating System Architecture
- Rust Grip®: Moisture-cure urethane penetrating into concrete pores to encapsulate and reinforce surfaces. Provides 15,000+ hours salt-fog resistance and 6,780 psi tensile strength.
- SP Liquid Membrane: Flexible, ceramic-reinforced waterproofing system engineered for below-grade structures requiring long-term elasticity and crack-bridging capability.
Application Methodology
- Surface cleaning and preparation of concrete substrates.
- Rust Grip® applied as a base layer to seal and strengthen surfaces.
- SP Liquid Membrane applied as a seamless waterproofing barrier.
- Final QA/QC inspection for adhesion, continuity, and moisture resistance.
Scope: Waterproofing and corrosion control for basement structures.
Performance Outcomes
- Eliminated moisture ingress into basement areas.
- Improved structural durability and corrosion resistance.
- Long-term protection with minimal maintenance requirements.
ADNOC Fertilizer – Ruwais
Refresh Global applied SP Liquid Membrane to warehouse roof structures at ADNOC Fertilizer Ruwais, delivering long-term waterproofing performance in a high-temperature industrial environment.
Environmental Exposure Conditions
- High rooftop temperatures and thermal expansion cycles.
- Exposure to industrial airborne chemicals and contaminants.
- Seasonal rainfall requiring seamless waterproofing performance.
Materials Used: SP Liquid Membrane
Coating System Architecture
- SP Liquid Membrane: Elastomeric, ceramic-reinforced waterproofing system engineered for flexibility, crack-bridging, and long-term UV resistance.
- Forms a seamless monolithic barrier preventing water ingress.
Application Methodology
- Surface cleaning and preparation of roof substrates.
- Application of SP Liquid Membrane in multiple coats for optimal thickness.
- Final inspection for membrane continuity and adhesion.
Scope: Roof waterproofing of warehouse structures.
Performance Outcomes
- Improved waterproofing reliability during seasonal rainfall.
- Extended roof lifespan through enhanced UV and chemical resistance.
- Reduced maintenance requirements for industrial roofing systems.
ADNOC Logistics Services – LNG Fleet Maintenance Program
Refresh Global executed a long-term coating integrity and corrosion‑mitigation program for ADNOC’s LNG fleet, addressing structural steel degradation, UV exposure, saltwater immersion, and mechanical abrasion across multiple vessel classes. The program ensured compliance with marine coating standards, reduced maintenance frequency, and extended the operational lifecycle of critical LNG transport assets.
Environmental Exposure Conditions
- High salinity atmosphere: Continuous chloride deposition on exposed steel surfaces.
- UV radiation: Intense Gulf sunlight requiring UV‑stable topcoats.
- Splash‑zone impact: Constant wet/dry cycling accelerating corrosion rates.
- Mechanical abrasion: Cargo handling, foot traffic, and equipment movement.
- Hydrocarbon exposure: Fuel, lubricants, and chemical contaminants.
Materials Used: Rust Grip®, Enamo Grip®, Enamo Grip® 5000
Coating System Architecture
- Rust Grip® (Base Layer): Moisture‑cure urethane penetrating into steel pores to form a reinforced encapsulation matrix. Delivered 6,780 psi tensile strength and ASTM B117 salt‑fog resistance > 15,000 hours, outperforming conventional epoxy primers.
- Enamo Grip® (Topcoat): Aliphatic polyurethane providing UV stability, chemical resistance, and long-term gloss retention for superstructures and exposed surfaces.
- Enamo Grip® 5000 (Enhanced Topcoat): High‑build, abrasion‑resistant finish engineered for high‑traffic deck zones, cargo interfaces, and areas subject to mechanical impact.
Application Methodology
- Surface preparation to SSPC‑SP2/SP3 standards due to operational constraints.
- Rust Grip® applied directly over marginally prepared steel, eliminating need for blasting.
- Film thickness monitoring using DFT gauges to ensure system compliance.
- Topcoat application via airless spray for uniform coverage and optimal adhesion.
- Final QA/QC inspection including adhesion testing and visual defect assessment.
Scope of Work
- Corrosion treatment and encapsulation of steel substrates with marginal surface preparation.
- Application of multi‑layer protective systems across superstructures, decks, and exposed steel zones.
- Reinforcement of high‑stress areas including manifolds, walkways, and cargo handling interfaces.
- Coating of piping supports, railings, ladders, and structural components.
- Support for periodic dry‑dock cycles and compliance with marine coating performance standards.
- Documentation of coating performance and lifecycle extension metrics.
Vessels Serviced: Barakah, Mubaraz, Mraweh, Umm Al Asthan, Al Hamra, Ghashah, Khaznah, ISH, Shahamah
Performance Outcomes
- Reduced corrosion rates across all treated zones.
- Extended maintenance intervals due to long-term coating durability.
- Improved structural integrity of aging vessel components.
- Lower lifecycle cost compared to conventional epoxy-based systems.
- Enhanced visual appearance and UV stability of superstructures.
This long‑term engagement highlights Refresh Global’s capability to deliver advanced, high‑performance coating systems for marine assets operating under extreme offshore conditions. The program ensured structural preservation, reduced downtime, and extended the operational lifespan of ADNOC’s LNG fleet.
ADNOC Drilling – Ruwais Tanks
Refresh Global is executing a long-term coating and maintenance program for ADNOC Drilling’s tank farm in Ruwais, covering mud tanks, storage tanks, and auxiliary steel structures. The program focuses on corrosion mitigation, thermal load reduction, and lifecycle extension of critical drilling infrastructure.
Environmental Exposure Conditions
- High salinity and airborne chlorides from coastal industrial zones.
- Extreme surface temperatures exceeding 75–85°C on tank exteriors.
- Continuous UV exposure requiring long-term color and film stability.
- Hydrocarbon vapors and chemical contaminants from drilling operations.
Materials Used: Rust Grip®, Super Therm®
Coating System Architecture
- Rust Grip®: Moisture-cure urethane penetrating into steel pores to encapsulate corrosion. Provides 6,780 psi tensile strength and 15,000+ hours salt-fog resistance.
- Super Therm®: Ceramic-based insulation coating blocking 95% of infrared heat and reducing tank surface temperatures to improve thermal efficiency.
Application Methodology
- Surface preparation to SSPC-SP2/SP3 standards due to operational constraints.
- Rust Grip® applied to encapsulate corrosion and reinforce steel substrates.
- Super Therm® applied as a thermal barrier to reduce heat load on tank surfaces.
- DFT verification and QA/QC inspection for system compliance.
Scope: Maintenance and coating of tanks 1–45 including mud tanks and storage tanks.
Performance Outcomes
- Significant reduction in corrosion progression across tank surfaces.
- Lower tank surface temperatures and improved operational efficiency.
- Extended maintenance intervals and reduced lifecycle cost.
American University of Sharjah
Refresh Global converted a standard shipping container into a fully insulated, corrosion-protected office unit for the American University of Sharjah. The project combined corrosion encapsulation and thermal insulation to create a durable, energy-efficient workspace.
Environmental Exposure Conditions
- High external temperatures and direct solar radiation.
- Condensation risk inside metal structures.
- Thermal bridging common in steel containers.
Materials Used: Rust Grip®, Super Therm®
Coating System Architecture
- Rust Grip®: Applied to all steel surfaces to encapsulate corrosion and reinforce the container structure.
- Super Therm®: Applied internally and externally to reduce heat transfer and improve occupant comfort.
Application Methodology
- Surface cleaning and preparation of container steel panels.
- Rust Grip® applied to seal and strengthen steel substrates.
- Super Therm® applied to create a thermal barrier and reduce heat load.
- Final QA/QC inspection for adhesion, film thickness, and insulation performance.
Scope: Conversion of shipping container into a fully insulated office unit.
Performance Outcomes
- Significant reduction in internal temperature.
- Improved comfort and energy efficiency.
- Long-term corrosion protection for steel surfaces.
ADNOC ABSA – Ruwais
Refresh Global delivered corrosion control and protective coating works for ADNOC ABSA’s basement structures and critical assets in Ruwais. The project focused on long-term steel preservation, chemical resistance, and structural durability in a demanding industrial environment.
Environmental Exposure Conditions
- High humidity and moisture accumulation in basement zones.
- Exposure to industrial chemicals and airborne contaminants.
- Limited ventilation requiring moisture-cure coating systems.
Materials Used: Enamo Grip®, Rust Grip®
Coating System Architecture
- Rust Grip®: Applied as a corrosion-encapsulation base layer, sealing steel surfaces against moisture and chemical attack.
- Enamo Grip®: High-gloss aliphatic polyurethane providing UV stability, chemical resistance, and long-term durability.
Application Methodology
- Surface preparation of steel and concrete substrates.
- Rust Grip® applied to encapsulate corrosion and reinforce surfaces.
- Enamo Grip® applied as a protective topcoat for long-term durability.
- Final QA/QC inspection for adhesion, DFT, and coating continuity.
Scope: Corrosion control and protective coating works on basement structures and critical assets.
Performance Outcomes
- Improved corrosion resistance in high-moisture environments.
- Enhanced structural durability and long-term asset protection.
- Reduced maintenance frequency and lifecycle cost.
ADNOC Offshore – Structural Platforms & Jackets Integrity Program
Refresh Global executed a multi‑year corrosion‑mitigation and structural preservation program for ADNOC Offshore, covering fixed platforms, riser guards, conductor pipes, and splash‑zone steel. The project focused on extending asset life, reducing corrosion rates, and ensuring compliance with offshore integrity standards under harsh marine exposure.
Environmental Exposure Conditions
- High salinity and chloride deposition from open-sea conditions.
- Continuous wet/dry cycling in splash-zone areas accelerating corrosion.
- Intense UV radiation requiring long-term topcoat stability.
- Mechanical abrasion from equipment, walkways, and offshore operations.
- Hydrocarbon exposure from production and processing activities.
Materials Used: Rust Grip®, Moist Metal Grip®, Enamo Grip® 5000
Coating System Architecture
- Rust Grip® (Primary Encapsulation Layer): Penetrates steel pores to encapsulate corrosion, forming a reinforced matrix with 6,780 psi tensile strength and 15,000+ hours ASTM B117 salt-fog resistance.
- Moist Metal Grip® (Immersion/Splash-Zone Layer): Two‑component epoxy engineered for underwater and high‑moisture environments, providing chemical resistance and hydrostatic stability.
- Enamo Grip® 5000 (Topcoat): High‑build aliphatic polyurethane offering UV stability, abrasion resistance, and long-term gloss retention for offshore structures.
Application Methodology
- Surface preparation under offshore constraints (SSPC‑SP2/SP3 mechanical cleaning).
- Rust Grip® applied to encapsulate corrosion and reinforce steel substrates.
- Moist Metal Grip® applied in splash-zone and immersion areas.
- Enamo Grip® 5000 applied as a UV‑stable, abrasion‑resistant topcoat.
- DFT verification, adhesion testing, and QA/QC documentation for each coating layer.
Scope: Corrosion control and coating of offshore platforms, riser guards, conductor pipes, walkways, and splash‑zone steel.
Performance Outcomes
- Significant reduction in corrosion rates across offshore structures.
- Extended maintenance intervals and reduced operational downtime.
- Improved structural integrity under harsh marine exposure.
- Long-term UV and chemical resistance ensuring coating longevity.
ADNOC Onshore – Storage Tanks & Pipeline Integrity Program
Refresh Global delivered a comprehensive coating and corrosion‑mitigation program for ADNOC Onshore’s storage tanks, pipeline networks, and associated steel infrastructure. The project focused on long‑term corrosion resistance, thermal load reduction, and structural preservation under harsh desert and industrial operating conditions.
Environmental Exposure Conditions
- Extreme desert temperatures exceeding 55–60°C on exposed steel surfaces.
- High UV radiation requiring long-term topcoat stability.
- Sand abrasion and airborne particulates causing mechanical wear.
- Hydrocarbon vapors and chemical contaminants from onshore operations.
- Thermal cycling causing expansion and contraction of tank shells and pipelines.
Materials Used: Rust Grip®, Super Therm®, Moist Metal Grip® (where required)
Coating System Architecture
- Rust Grip® (Base Layer): Moisture‑cure urethane penetrating into steel pores to encapsulate corrosion. Provides 6,780 psi tensile strength and 15,000+ hours ASTM B117 salt‑fog resistance.
- Super Therm® (Thermal Barrier): Ceramic‑based insulation coating blocking 95% of infrared heat and reducing tank surface temperatures by up to 30–40°C.
- Moist Metal Grip® (Optional Immersion Layer): Applied on areas exposed to moisture, condensation, or chemical splash zones.
Application Methodology
- Surface preparation to SSPC‑SP2/SP3 standards due to operational constraints.
- Rust Grip® applied to encapsulate corrosion and reinforce steel substrates.
- Super Therm® applied to reduce thermal load and improve energy efficiency.
- Moist Metal Grip® applied in high‑moisture or chemical exposure zones.
- DFT verification, adhesion testing, and QA/QC documentation for each coating layer.
Scope: Coating and corrosion control for storage tanks, pipeline sections, manifolds, supports, and associated steel infrastructure across ADNOC Onshore facilities.
Performance Outcomes
- Significant reduction in corrosion progression across tank shells and pipelines.
- Lower surface temperatures improving operational efficiency and safety.
- Extended maintenance intervals and reduced lifecycle cost.
- Improved structural integrity under extreme desert conditions.
Saudi Aramco – Gas Plants & Industrial Facilities Integrity Program
Refresh Global delivered a high‑performance coating and corrosion‑mitigation program for Saudi Aramco’s gas processing plants and industrial facilities. The project focused on protecting steel structures, pipelines, manifolds, and equipment exposed to aggressive chemical environments, high temperatures, and continuous operational stress.
Environmental Exposure Conditions
- High concentrations of H2S, CO2, and industrial chemical vapors.
- Thermal cycling from hot process lines and equipment.
- Sand abrasion and airborne particulates in desert environments.
- UV exposure and extreme heat affecting external structures.
- Condensation and moisture accumulation on cold lines and shaded areas.
Materials Used: Rust Grip®, Moist Metal Grip®, Enamo Grip® 5000
Coating System Architecture
- Rust Grip® (Base Layer): Moisture‑cure urethane penetrating into steel pores to encapsulate corrosion. Provides 6,780 psi tensile strength and 15,000+ hours ASTM B117 salt‑fog resistance.
- Moist Metal Grip® (Chemical‑Resistant Layer): Two‑component epoxy engineered for immersion, chemical splash zones, and high‑moisture environments.
- Enamo Grip® 5000 (Topcoat): High‑build aliphatic polyurethane offering UV stability, abrasion resistance, and long‑term gloss retention for industrial structures.
Application Methodology
- Surface preparation to SSPC‑SP2/SP3 standards due to operational constraints.
- Rust Grip® applied to encapsulate corrosion and reinforce steel substrates.
- Moist Metal Grip® applied in chemical exposure zones and high‑moisture areas.
- Enamo Grip® 5000 applied as a UV‑stable, chemical‑resistant topcoat.
- DFT verification, adhesion testing, and QA/QC documentation for each coating layer.
Scope: Corrosion control and protective coating of gas plant structures, pipelines, manifolds, equipment skids, and industrial steel assets across Aramco facilities.
Performance Outcomes
- Enhanced corrosion resistance in high‑H2S and chemical exposure environments.
- Extended service life of pipelines, structures, and equipment.
- Reduced maintenance frequency and operational downtime.
- Improved coating performance under extreme desert and industrial conditions.
QatarEnergy – LNG Terminals & Loading Arms Integrity Program
Refresh Global delivered a high‑performance coating and corrosion‑mitigation program for QatarEnergy’s LNG export terminals, loading arms, jetty structures, and cryogenic transfer systems. The project focused on protecting steel assets exposed to saltwater immersion, cryogenic temperatures, chemical vapors, and continuous mechanical stress during LNG loading operations.
Environmental Exposure Conditions
- Saltwater immersion and splash‑zone corrosion on jetty structures.
- Cryogenic temperature cycling during LNG loading and unloading.
- Exposure to hydrocarbons, LNG vapors, and chemical contaminants.
- High UV radiation and extreme Gulf coastal temperatures.
- Mechanical abrasion from loading arms, hoses, and operational equipment.
Materials Used: Rust Grip®, Moist Metal Grip®, Enamo Grip® 5000
Coating System Architecture
- Rust Grip® (Primary Encapsulation Layer): Penetrates steel pores to encapsulate corrosion, forming a reinforced matrix with 6,780 psi tensile strength and 15,000+ hours ASTM B117 salt‑fog resistance.
- Moist Metal Grip® (Cryogenic & Immersion Layer): Two‑component epoxy engineered for immersion, splash‑zone, and cryogenic exposure. Maintains adhesion and flexibility under rapid temperature changes.
- Enamo Grip® 5000 (Topcoat): High‑build aliphatic polyurethane providing UV stability, abrasion resistance, and long‑term gloss retention for marine and industrial structures.
Application Methodology
- Surface preparation to SSPC‑SP2/SP3 standards due to operational constraints.
- Rust Grip® applied to encapsulate corrosion and reinforce steel substrates.
- Moist Metal Grip® applied in immersion, splash‑zone, and cryogenic exposure areas.
- Enamo Grip® 5000 applied as a UV‑stable, chemical‑resistant topcoat.
- DFT verification, adhesion testing, and QA/QC documentation for each coating layer.
Scope: Corrosion control and protective coating of LNG loading arms, jetty structures, cryogenic transfer lines, access platforms, and marine steel infrastructure across QatarEnergy terminals.
Performance Outcomes
- Improved corrosion resistance in marine and cryogenic environments.
- Extended service life of loading arms and jetty structures.
- Reduced maintenance frequency and operational downtime.
- Enhanced coating performance under extreme temperature cycling.
QatarEnergy – LNG Terminals & Loading Arms Integrity Program
Refresh Global delivered a high‑performance coating and corrosion‑mitigation program for QatarEnergy’s LNG export terminals, loading arms, jetty structures, and cryogenic transfer systems. The project focused on protecting steel assets exposed to saltwater immersion, cryogenic temperatures, chemical vapors, and continuous mechanical stress during LNG loading operations.
Environmental Exposure Conditions
- Saltwater immersion and splash‑zone corrosion on jetty structures.
- Cryogenic temperature cycling during LNG loading and unloading.
- Exposure to hydrocarbons, LNG vapors, and chemical contaminants.
- High UV radiation and extreme Gulf coastal temperatures.
- Mechanical abrasion from loading arms, hoses, and operational equipment.
Materials Used: Rust Grip®, Moist Metal Grip®, Enamo Grip® 5000
Coating System Architecture
- Rust Grip® (Primary Encapsulation Layer): Penetrates steel pores to encapsulate corrosion, forming a reinforced matrix with 6,780 psi tensile strength and 15,000+ hours ASTM B117 salt‑fog resistance.
- Moist Metal Grip® (Cryogenic & Immersion Layer): Two‑component epoxy engineered for immersion, splash‑zone, and cryogenic exposure. Maintains adhesion and flexibility under rapid temperature changes.
- Enamo Grip® 5000 (Topcoat): High‑build aliphatic polyurethane providing UV stability, abrasion resistance, and long‑term gloss retention for marine and industrial structures.
Application Methodology
- Surface preparation to SSPC‑SP2/SP3 standards due to operational constraints.
- Rust Grip® applied to encapsulate corrosion and reinforce steel substrates.
- Moist Metal Grip® applied in immersion, splash‑zone, and cryogenic exposure areas.
- Enamo Grip® 5000 applied as a UV‑stable, chemical‑resistant topcoat.
- DFT verification, adhesion testing, and QA/QC documentation for each coating layer.
Scope: Corrosion control and protective coating of LNG loading arms, jetty structures, cryogenic transfer lines, access platforms, and marine steel infrastructure across QatarEnergy terminals.
Performance Outcomes
- Improved corrosion resistance in marine and cryogenic environments.
- Extended service life of loading arms and jetty structures.
- Reduced maintenance frequency and operational downtime.
- Enhanced coating performance under extreme temperature cycling.
Dubai Drydocks – Vessel Refurbishment & Structural Steel Protection
Refresh Global supported Dubai Drydocks with high‑performance coating solutions for vessel refurbishment, hull maintenance, and structural steel protection. The project focused on corrosion mitigation, UV stability, and long‑term durability under harsh marine and drydock operational conditions.
Environmental Exposure Conditions
- Saltwater immersion and splash‑zone corrosion on hulls and structural steel.
- High UV radiation and extreme Gulf temperatures affecting exposed surfaces.
- Mechanical abrasion from docking operations, equipment, and foot traffic.
- Hydrocarbon exposure from fuel, lubricants, and marine chemicals.
- Condensation and moisture accumulation during drydock cycles.
Materials Used: Rust Grip®, Moist Metal Grip®, Enamo Grip® 5000
Coating System Architecture
- Rust Grip® (Base Layer): Moisture‑cure urethane penetrating into steel pores to encapsulate corrosion. Provides 6,780 psi tensile strength and 15,000+ hours ASTM B117 salt‑fog resistance.
- Moist Metal Grip® (Immersion Layer): Two‑component epoxy engineered for underwater, splash‑zone, and high‑moisture environments.
- Enamo Grip® 5000 (Topcoat): High‑build aliphatic polyurethane offering UV stability, abrasion resistance, and long‑term gloss retention for marine structures.
Application Methodology
- Surface preparation to SSPC‑SP2/SP3 standards due to operational constraints.
- Rust Grip® applied to encapsulate corrosion and reinforce steel substrates.
- Moist Metal Grip® applied in immersion and splash‑zone areas.
- Enamo Grip® 5000 applied as a UV‑stable, abrasion‑resistant topcoat.
- DFT verification, adhesion testing, and QA/QC documentation for each coating layer.
Scope: Refurbishment and coating of vessel hulls, superstructures, walkways, ballast tank access areas, and structural steel components within Dubai Drydocks.
Performance Outcomes
- Improved corrosion resistance across hulls and structural steel.
- Extended coating lifespan under harsh marine exposure.
- Reduced maintenance frequency and operational downtime.
- Enhanced UV and chemical resistance for long‑term durability.
SPI Coatings – Train Station Infrastructure, India
Refresh Global supplied and applied SPI Coatings systems for a major train station infrastructure project in India, focusing on corrosion protection, thermal insulation, and long-term durability of steel structures, roofing systems, and passenger platform assets. The project addressed the challenges of high humidity, monsoon exposure, and continuous public-use wear.
Environmental Exposure Conditions
- High humidity and moisture accumulation during monsoon seasons.
- UV radiation and extreme heat affecting roof and canopy structures.
- Pollution, dust, and airborne contaminants common in urban rail environments.
- Mechanical abrasion from foot traffic and operational equipment.
- Condensation and corrosion risk on steel beams and elevated walkways.
Materials Used: Rust Grip®, Super Therm®, Enamo Grip® 5000
Coating System Architecture
- Rust Grip® (Base Layer): Moisture‑cure urethane penetrating into steel pores to encapsulate corrosion. Provides 6,780 psi tensile strength and 15,000+ hours ASTM B117 salt‑fog resistance.
- Super Therm® (Thermal Barrier): Ceramic‑based insulation coating blocking 95% of infrared heat and reducing roof surface temperatures by up to 30–40°C.
- Enamo Grip® 5000 (Topcoat): High‑build aliphatic polyurethane providing UV stability, abrasion resistance, and long‑term gloss retention for public infrastructure.
Application Methodology
- Surface preparation to SSPC‑SP2/SP3 standards for operational environments.
- Rust Grip® applied to encapsulate corrosion on steel beams, columns, and canopy structures.
- Super Therm® applied on roofing systems to reduce heat load and improve passenger comfort.
- Enamo Grip® 5000 applied as a durable topcoat for long-term UV and abrasion resistance.
- DFT verification, adhesion testing, and QA/QC documentation for each coating layer.
Scope: Corrosion control and thermal protection for station roofing, steel canopies, pedestrian bridges, platform structures, and supporting steel infrastructure.
Performance Outcomes
- Significant reduction in corrosion progression across steel structures.
- Lower roof temperatures improving passenger comfort and reducing heat load.
- Extended service life of public infrastructure assets.
- Reduced maintenance frequency and lifecycle cost for station operations.
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Tucson International Airport – Roof Energy Optimization
SPI Coatings delivered a high-performance thermal insulation and corrosion control system for Tucson International Airport’s roofing infrastructure. The project focused on reducing air conditioning energy consumption, improving roof durability, and enhancing thermal comfort inside terminal buildings.
Environmental Exposure Conditions
- Extreme rooftop temperatures exceeding 80°C during Arizona summers.
- High UV radiation requiring long-term color and film stability.
- Thermal cycling and radiative heat load from flat roof surfaces.
Materials Used: Super Therm®, Rust Grip®, Enamo Grip®
Coating System Architecture
- Super Therm®: Ceramic-based insulation coating blocking 95% of infrared heat, 99% of UV radiation, and 92% of visual light heat. Applied over Super Base (HS) primer for optimal adhesion and coverage.
- Rust Grip®: Used on metal components to encapsulate corrosion and reinforce steel substrates.
- Enamo Grip®: Applied as a topcoat where UV stability and gloss retention were required.
Application Methodology
- Power washing and surface cleaning using concentrated cleaner and hard bristle brooms.
- Application of Super Base (HS) primer followed by Super Therm® at 8.8 m² per gallon coverage rate.
- Rust Grip® and Enamo Grip® applied on metal surfaces and exposed components.
- Final QA/QC inspection for film continuity, adhesion, and reflectivity performance.
Scope: Thermal insulation and corrosion control for 114,240 m² of roofing across terminal buildings and support infrastructure.
Performance Outcomes
- Measured 40% reduction in air conditioning energy costs.
- Improved internal temperature stability and reduced HVAC load during peak summer months.
- Extended roof lifespan and reduced maintenance frequency.